Technical Documentation

System Overview

StarShade is a rapidly-deployable solar pavilion designed around a dynamic scissor mechanism that enables quick setup and breakdown. The structure provides both shade and renewable energy generation, making it ideal for temporary off-grid applications.

Technical Specifications

Solar Array:

• Total capacity: 3.75kW (15 × 250W panels)
• Daily output: 15-20+ kWh
• Optimized for panels: 39.2" × 65" (230-280W reclaimed panels)
• Panel cost: $20-60 each (~10-25 cents per watt)

Power System:

• Controller: 6kW AC, 120/240V split-phase
• Solar input capacity: 6kW
• Initial storage: 5.1kWh server rack battery module
• Expandable battery system

Structure:

• Materials: Dimensional lumber, standard hardware, IBC tanks
• Fabrication: 3 precisely drilled holes per beam
• Design: NASA-inspired scissor mechanism for rapid deployment
• Assembly: Parallel "swarm" construction capability

Materials & Sourcing

The structure uses cheap, widely available materials that can be sourced new or used:

• Lumber: Standard dimensional lumber (2x4s, etc.)
• Hardware: Common bolts, nuts, washers
• Tanks: IBC (Intermediate Bulk Container) tanks for water storage/ballast
• Solar Panels: Reclaimed/decommissioned panels widely available

Build Process

The StarShade is designed for simple, rapid construction:

• Each beam requires only 3 precisely drilled holes
• Enables parallel fabrication ("swarm construction")
• Minimal on-site assembly required
• Scissor mechanism allows quick deployment and breakdown

Energy Applications

StarShade can power various off-grid applications:

• Event operations (replacing diesel generators)
• LED path lighting (600'+ coverage)
• Radio repeaters and communications
• Public device charging stations
• Electric vehicle charging (golf carts, e-bikes)
• Art installations and theme camps

Sustainability Features

• Zero emissions during operation
• Uses reclaimed solar panels (circular economy)
• Replaces fossil fuel generators
• Educational platform for renewable energy
• Modular design for future expansion